• High-quality TPV material used for automotive battery connection cables.
  • TPV wire material showing resistance to acids, alkalis, and battery fluids.
  • Testing the 23kV/mm dielectric strength of TPV cable insulation grades.
  • High-quality TPV material used for automotive battery connection cables.
  • TPV wire material showing resistance to acids, alkalis, and battery fluids.
  • Testing the 23kV/mm dielectric strength of TPV cable insulation grades.

TPV Wire & Cable Materials | High-Performance Insulation Compounds

Professional TPV wire and cable materials categorized into three main types and fifteen specialized grades. These compounds combine EPDM rubber elasticity with plastic processability through dynamic vulcanization, offering superior resistance to weathering, chemicals, and oils for demanding electrical applications.
  • High-quality TPV material used for automotive battery connection cables.
  • TPV wire material showing resistance to acids, alkalis, and battery fluids.
  • Testing the 23kV/mm dielectric strength of TPV cable insulation grades.

Description

Our TPV Wire & Cable Materials are engineered for extreme environments, providing a versatile solution that balances durability with electrical integrity. By integrating EPDM rubber and polypropylene, these materials achieve a unique synergy of high elasticity and easy plasticity. They are highly resistant to acids, alkalis, and battery fluids, making them ideal for heavy-duty industrial and automotive cabling.


Technical Specifications

Technical Attribute DL1-65AMS DL1-75AMS DL1-85AMS DL1-80AO
Hardness (ShoreA) 68A 78A 89A 92A
Tensile Strength 9.0 MPa 12.0 MPa 13.9 MPa 14.5 MPa
Elongation at Break 570% 580% 680% 700%
Dielectric Strength 22.0 kV/mm 20.0 kV/mm 23.0 kV/mm 22.0 kV/mm
Brittle Temp. -56°C -55°C -55°C -55°C


Key Features & Benefits

  • Extreme Temperature Resistance: Maintains stable performance from -55°C to 125°C. Retains over 70% of tensile strength even after 2 hours at 210°C.

  • Superior Electrical Properties: High dielectric strength and excellent resistance to high-voltage breakdown for safety-critical wiring.

  • Flexibility & Resilience: Does not crack after repeated bending and exhibits a strong ability to recover from deformation.

  • Excellent Sealing: Provides good adhesion to other materials, ensuring integral protection for cable cores.

  • Chemical Corrosion Resistance: Highly resistant to acids, alkalis, and corrosive battery fluids.


Applications

  • Automotive Cables: Battery connection cables and high-voltage vehicle wiring.

  • Industrial Infrastructure: Drag chain cables and waterproof power cables.

  • Electronics: UL-certified electronic wires and internal appliance wiring.


FAQ

Q: How does TPV perform after heat aging?

A: Our TPV grades undergo rigorous heat aging tests at 150°C for 168 hours, with strength and elongation changes strictly controlled within ±25%.

Q: Is TPV suitable for outdoor waterproof applications?

A: Yes. Its high resistance to weathering and chemicals makes it an excellent choice for waterproof cables used in harsh outdoor environments.

Q: Can this material replace traditional thermoset rubber?

A: TPV provides the elasticity of rubber with the added benefit of being recyclable and easier to process like a plastic, making it a highly efficient alternative.

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